Stranger in a strange land
 
 

I finally got the wheels all built up, and fitted an EBC 320mm disc to the front. The old disc I had from this wheel was shagged, and needed replacing, and the EBC disc looked cool. I bolted everything together, and in the garage everything seemed fine. I went for a little ride, and heard a clicking sound from the front end. I found that when I braked, it went away, so I figured it was something to do with the disc.

It was :o(
Looking at the new disc, I could see that the carrier and one of the buttons had been hitting something...
Yup, it had been hitting this casting on the caliper. I need to figure out what to do about it, as I could trim the casting, modify the relocating backet, or try and fix the wheel, as the disc obviously isn't sitting centrally. We'll see :o)
I eventually figured out that the problem was with the disc carrier mounting to the wheel - a short while later, I was riding the thing again without any noises. Egads, it's different with the new wheels...